| Customer | Project | Scope of services of NIIK | Year | |
|
Gasprombank,
Moscow,
Azot,
Kemerovo,
Russia
| Technical inspection of SDS-Azot urea production facilities | Equipment & urea production process condition assessment, development of engineering solutions optimizing technological processes, reducing energy consumption and enhancing reliability of unit operation. | Under development | |
|
TogliattiAzot,
Togliatti, Russia
| Inspection of heat-recovery boiler tube bundle pos. Е-101 (plant 03А) | Inspection using eddy current testing, issuing final report | Under development | |
|
| Inspection of heat exchanger tubes of condensers’ tube bundles (pos. 4102, 4202, plant 10) | Inspection using nondestructive examination, issuing final report | Under development | |
| Under devel-opment
ZNIGO,
Borisoglebsk, Voronezh region, Russia
| Inspection of heat exchanger tubes of reflux condenser (urea production unit) | Inspection using eddy current testing, issuing final report | Under development | |
|
Azot,
Kemerovo,
Russia
| UAN production unit | Feasibility study | Under development | |
| Metafrax, Gubakha, Russia | Ammonia-urea-melamine complex | Reviewing options for site location, development of declaration of in-tention, preenvironmental impact assessment, participation in public hearings, detail design for site prep-aration, adaptation of Casale basic engineering package to Russian norms and regulations, authority package development, develop-ment of basic design for prilling tower , raw water treatment unit (including water intake unit) and waste water treatment system, equipment procurement for prilling tower construction. | 2015 - Under devel-opment | |
| OJSC MMC Norilsk Nickel, Moscow, Russia | Urea production complex (Dudinka site) | Feasibility study | 2016 | |
| LLC Zhilevskaya kremniorganika, Sitne-shchelkanovo, Moscow region, Russia | Ammonia-urea complex | Feasibility study | 2016 | |
| KuibyshevAzot, Togliatti, Russia | Technical modernization of urea production plant №4 | Basic and detail design documentation development, equipment procurement, field supervision | 2016 | |
| Egyptian Fertilizers Company «EFC», El Ain Sukhna, Egypt | Repair works of Urea Reactor 322-R-00 (Urea Plant EFC-1 Suez Fertilizers Co.) | Inspection, repairing, technical documentation development, delivery of required steel products and repair tools. | 2016 | |
| Azot, UralChem, Berezniki, Russia, | Lining replacement of urea synthesis reactor pos. R-901 | Repair services, technical documentation development | 2016 | |
| NAK Azot (EuroChem), Novomoskovsk,Russia | Inspection of heat exchanging tubes using eddy current method (urea plant № 3, second line) | Inspection, issuing recommendations for equipment operating and repairing | 2016 | |
| Corrosion and technical inspection of urea synthesis reactor pos. 6/1 (urea plant №2) | Inspection using eddy current and ultrasonic testing, recommendations issue for equipment operating and repairing | 2016 | ||
| Technological inspection of the prilling tower (complex fertilizers production plant, ammonium nitrate unit ) | Inspection, issuing recommendations and developing engineering solutions optimizing prilling tower technological mode. | 2016 | ||
| PhosAgro Cherepovets, Russia | Eddy current testing of HP vessels heat exchanging tubes | Inspection, issuing recommendations for equipment operating and repairing | 2016 | |
| Eddy current testing of pos. E-202 carbamate condenser heat- exchanging tubes. | Inspection, issuing recommendations for equipment operating and repairing | 2016 | ||
| Rashtriya Chemicals and Fertilizers Ltd., Mumbai, India | Trombay V urea plant modernization | Procurement & installation of a Set of Internal Devices comprising Vortex Mixer and Conversion Booster for urea synthesis reactor at RCF Trombay V Urea plant | 2015 -2016 | |
| Minudobreniya, Perm, Russia | Urea production unit revamp, new prilling tower construction | Basic and detailed design documentation development for urea production unit revamp based on Stamicarbon basic design; engineering documentation package development for the new prilling tower (NIIK technology) | Under development | |
|
ShchekinoAzot, Shchekino, Russia | Ammonia-urea complex | Development of declaration of intention | 2015-2016 | |
| Sulphuric acid production plant and ammon-a- urea production complex at ShchekinoAzot site. | Feasibility study to assess production site location |
2015 | ||
|
Metafrax, Gubakha, Russia | Ammonia-urea- melamine complex | Reviewing options for site location, project cost estimation | 2015 | |
|
Grodno Azot, Grodno, Belarus | Corrosion and technical inspection of synthesis reactor pos.R-201, high-pressure scrubber pos. Е-203, high-pressure stripper pos. Е-201, high-pressure condenser pos.Е-202 (urea unit 3 and urea unit 4) | Inspection , issuing recommendations for equipment operating and repairing | 2015 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Technical inspection (urea plant № 2, urea units 1-3) | Collecting and analysis of technological and analytical data, preparing inspection report, development of engineering solutions on modernization aimed at reducing energy consumption and increasing capacity, feasibility study on installation of CO2 compressor | 2015 | |
|
Azot, Cherkassy, Ukraine | Development of technical documentation to replace three lining belts of cylindrical section of urea synthesis reactor | Technical documentation development, field supervision during manufacturing of equipment parts, welding quality control | 2015 | |
| Minudobreniya, Rossosh, Russia | Inspection of heat exchanging tubes of nitrous gases coolers (nitric acid production unit AK-72, the second stage) | Inspection using eddy current method, issuing recommendations for equipment operating and repairing | 2015 | |
|
Azot, Kemerovo, Russia |
Complex technical inspection of urea production plant (Tecnimont technology) | Equipment condition assessment, development of engineering solutions optimizing technological processes, reducing energy consumption and enhancing reliability of unit operation | 2015 | |
|
Casale SA, Switzerland |
Urea production unit and new prilling tower construction (capacity 2200 TPD) at TogliattyAzot site |
1) Authority package development for urea production based on the licensor’s basic design, including adaptation to Russian norms and regulations.
2) Authority package for prilling tower and handling system to process urea. 3) Engineering surveying and inspection for steel elements and structures. | 2015-2016 | |
| Grodno Azot, Grodno, Belarus | Nitrogen complex (ammonia-urea-hydrogen) | Feasibility study | 2015 | |
|
TMinudobreniya, Perm, Russia |
Urea production unit revamp, new prilling tower construction | Authority package development for urea production unit revamp based on Stamicarbon basic design; engineering documentation package development for the new prilling tower (NIIK technology) | 2015-2016 | |
|
TogliattiAzot, Togliatti, Russia |
Corrosion and technical inspection of the main technological equipment, pipelines and valves for urea plant №1,2 | Inspection using nondestructive examination, eddy current and ultrasonic detection method using video endoscope, recommendations issue for equipment operating and repairing | 2015 | |
|
PhosAgro Cherepovets, Russia |
Inspection of heat exchanging tubes operating under pressure | Inspection using eddy current method, recommendations issue for equipment operating and repairing | 2015 | |
|
Qatar Fertiliser Company (S.A.Q) | Multipurpose High Speed Drum Granulation (HSDG) Pilot Plant for production of Granulated Urea with additives, capacity 100 kg per hour | Technology licensing, engineering, equipment procurement, installation supervision, commissioning & guarantee testing | 2014-2015 | |
|
PVFCCо, Phu My I, Ba Ria Vung Tau, Vietnam |
HSDG unit for production of compound fertilizers (capacity 100 kg/h) | PVFCCо, Phu My I, Ba Ria Vung Tau, Vietnam HSDG unit for production of compound fertilizers (capacity 100 kg/h) License agreement, technical documentation development, equipment delivery, installation supervision, commissioning and start-up, guarantee performance testing. 2014-2015 | 2014-2015 | |
|
KuibyshevAzot, Togliatti, Russia | Urea production unit | Investment feasibility studies | 2014 | |
|
PhosAgro- Cherepovets, Cherepovets, Russia | Urea granulation unit, capacity 1500 TPD | Development of basic and detailed design, including feasibility studies (environmental impact assessment) | 2014-2015 | |
| Urea production plant (section № 1) technical modernization | Development of detailed design | 2014-2015 | ||
| Urea production plant (section № 2) technical modernization with capacity increase to 1600 TPD | Development of basic and detailed design | 2014-2016 | ||
| Sibmetahim, Tomsk, Russia | Chemicals manufacturing unit | Expert economic evaluation including solution development for two options: creating ammonia-urea-melamine complex and production of synthetic liquid fuel | 2014 | |
|
DniproAZOT, Dneprodzerzhinsk, Ukraine | Technical inspection of heat exchanger equipment (urea plant №1, urea plant №2) | Inspection using eddy-current method, recommendations issue for equipment operating and repairing | 2014 | |
|
PhosAgro, Cherepovets, Russia | Granulated urea production unit, gas turbine power station | Pre-feasibility study (dissipation capabilities, air quality assessing) | 2014 | |
|
Rosstroy,
Novocherkassk, Russia | Ammonia-urea complex | Feasibility study | 2014 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | Technical modernization of urea plant № 2 with capacity increase to 1500 TPD |
Development of basic and detailed design | 2013-2014 | |
| Construction of UAN production unit on the basis of urea production plant № 2 (capacity 1200 TPD) |
Development of basic and detailed design | 2013-2014 | ||
| 32,5% urea solution production unit (capacity 100000 TPY) including urea solution treatment unit (urea plant № 2, evaporation unit) |
Development of basic and detailed design | 2013-2014 | ||
|
National Chemical Company, Russia | Gaz -chemical complex (Kozmino, Primorsky territory) |
Declaration of intention development; Environmental Impact Assessment (front-end engineering stage); Declaration compliance with local codes, authority permits and approval; Participation in public hearings, customer support | 2013 | |
|
Nagarjuna Fertilizers and Chemicals Limited, India | Urea synthesis unit modernization | Vortex mixer installation into urea synthesis reactor, on-site supervision | 2013 | |
|
ICM, Saint-Petersburg, Russia | Ammonia – granulated urea complex based on natural gas, including utility corridor to port | Declaration of intention development; BE and FEED stages technical support (harmonization of the documentation developed by foreign companies with the requirements of Russian Federation), environmental impact investigation (design basis stage), development of basic and detailed design | 2012-2014 | |
|
Gasprom Neftehim Salavat, Salavat, Russia | Ammonia emission reduction (absorption/desorption units, urea plant № 24) | Technological inspection of urea plant, development of engineering solutions for the reduction of ammonia emission at existing absorption\desorption units, capital cost evaluation. | 2012 | |
| Minudobreniya, Rossosh, Russia | Ammonia-urea complex | Feasibility study | 2012 | |
|
Acron, Veliky Novgorod, Russia | Urea production units (1-4) revamping aimed to capacity increase to 2000 TPD and feedstock /energy saving | Development of basic and detailed design, basic documentation development for «Structured systemfor monitoring and control of building» section, field supervision | 2012-2014 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | Technological inspection of urea plant (urea plant №3, second line) aimed at development of activities for capacity increase to 1600 TPD |
Technological inspection | 2012 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Urea production unit revamping (off gases recovery sections addition for urea plant №2) | Procurement of internal devices, first stage distillation columns (3 items), tools package for absorber revamping pos. K-31 | 2012-2013 | |
|
Azot, Cherkassy, Ukraine | Design and procurement of HP stripper pos. E-201 with capacity increase to 1500 TPD (urea plant M-2) | HP stripper detail design documentation development, technical supervision, equipment design and delivery | 2011-2012 | |
|
Azot, Kemerovo, Russia | Urea production unit revamping with high speed drum granulation unit installation | Development of basic and detailed design, equipment delivery | 2011-2013 | |
|
KazAzot, Aktau, Kazakhstan |
Ammonia nitrate production unit modernization, high speed drum granulation unit for granulated ammonia nitrate manufacturing | Technical solution development, detail design documentation development, packaged equipment delivery | 2011-2012 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | Multifunctional urea production unit for granulation of complex urea with additives and deicer (urea plant №2) |
Technical solution development | 2011 | |
|
Kuibyshev Azot, Togliatti, Russia | Acid ammonia recovery unit construction downstream of the absorption tower for urea production assembly |
Development of basic and detailed design | 2011-2012 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | Technical modernization of evaporation unit №5 for urea production unit №2 (capacity 1000 TPD) |
Development of basic and detailed design | 2011-2012 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | 32,5% urea solution production unit (capacity 100000 TPY) including urea solution treatment unit on the basis of urea plant № 2 evaporation unit | Urea units inspection, development of front-end engineering design considering the construction of a new unit | 2011 | |
| Ammonia-Methanol- Urea complex (Tatarstan, Russia) | ||||
|
Mitsubishi Heavy Industries, Japan |
| Architectural and civil documentation of urea production units and adjoining processing facilities |
2010-2015 | |
|
Ammoni, Mendeleevsk, Russia |
| Harmonization of the documentation developed by foreign companies with the requirements of Russian Federation, equipment delivery, equipment certification (including foreign contractors equipment) |
2010-2015 | |
|
Ammoni, Mendeleevsk, Russia |
Ammonia- Methanol- Urea complex, Tatarstan, Russia Off- plant facilities construction (ammonia, urea, methanol, acid, alkalis storage units; loading\ unloading racks; waste-treatment facilities; demineralized water units, water recycling units, service- and- office buildings, substations, high- voltage transmission line (110 kW), automatic process control system, railroad, flare devices etc ) | Off plant facilities: turnkey construction projects including engineering, equipment delivery, construction and erection works, commissioning operations, operational documentation development, supervision etc. |
2010-2015 | |
|
Acron, Veliky Novgorod, Russia | Implementation of computer process simulator for personal training and knowledge assessment | Computer-generated technological simulator for urea production assembly №5 | 2011-2012 | |
|
Acron, Veliky Novgorod, Russia | Evaporation system for urea production unit and prilling tower modernization with capacity increase | Development of detail design documentation, equipment delivery, field supervision | 2011-2013 | |
|
ShchekinoAzot, Shchekino, Russia |
Ammonia-urea complex |
Feasibility study | 2011 | |
|
Maxam-Chirchik, Chirchik, Uzbekistan | Modernization and technical upgrading of urea unit | Development of basic and detailed design, equipment procurement, field and contract supervision, commissioning works and guarantee tests | 2010-2012 | |
|
Azot, Berezniki, Russia | Urea synthesis reactor modernization | Internals procurement, technical supervision of assembly | 2010 | |
|
Acron, Veliky Novgorod, Russia | Technical inspection of urea plant aimed at capacity increase and energy saving |
Technical inspection | 2010-2011 | |
| NevAzot (EuroChem), Nevinnomyssk, Russia | Retrofit of unit №2 (urea plant №2) | Development of basic and detailed design | 2010-2011 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia | Implementation of computer process simulator for personnel training and knowledge assessment |
Development of computer process simulator for expansion of urea unit | 2010 – 2011 | |
|
PhosAgro, Cherepovets, Russia | Grass root construction of urea plant, 1500 TPD, detailed engineering “Chemoproject” (Czech Republic) | Development of basic and detailed design for integration of urea plant with the existing utilities infrastructure, field supervision | 2010-2012 | |
|
Salavatnefteorgsintez, Salavat, Republic of Bashkortostan, Russia |
Construction of a prilling tower (urea plant №24) | Development of detailed design based on basic engineering package of TEC, Japan, field supervision |
2010 2011 | |
|
PhosAgro, Cherepovets, Russia | Revamp of urea synthesis evaporation unit | Development of basic and detailed design | 2010 | |
|
PhosAgro, Cherepovets, Russia | Implementation of computer process simulator for personnel training and knowledge assessment |
Hard and Soft ware procurement | 2010-2011 | |
| Salavatnefteorgsintez, Salavat, Russia | Prilling towers revamp (urea plant №24) | Basic and detailed design, packaged equipment delivery | 2009-2010 | |
|
KuibyshevAzot, Togliatti, Russia |
Prilling tower revamp (urea plant №4) |
Development of detailed design | 2010 | |
|
Azot, Kemerovo, Russia | Feasibility study for urea plant revamp, prospects estimation for production of new commodity products |
Inspection of urea plant, feasibility study of revamp alternative methods | 2009 | |
|
EuroChem - NAK Azot, Novomoskovsk, Russia |
Revamp of urea unit №2 with gas vent elimination | Technology development, basic and detail design, equipment procurement | 2009-2013 | |
| Acron, Veliky Novgorod, Russia | Design of granulated urea unit based on Rotoform technology |
Engineering | 2009 | |
|
PhosAgro AG - Cherepovetsky Azot, Cherepovets, Russia | Grass root construction of urea unit, 1500 TPD, procured by “Chemoproject” (Czech Republic) |
Development of basic design based on a foreign licensor basic package | 2008 – 2010 | |
| Ammon, Mendeleevsk, Russia | Ammonia- methanol – urea chemical complex | Development of basic design for urea plant. | 2008 – 2009 | |
| PhosAgro Cherepovets, Russia | Grass root construction of prilling tower for urea unit with capacity of 1500 TPD | Basic and detailed design, packaged equipment delivery | 2008-2012 | |
| Togliattiazot, Togliatti, Russia | Detailed design for prilling tower revamp (urea plant) | Basic and detailed design | 2008-2009 | |
| Azot, Cherkassy, Ukraine | Revamp of urea plant М-2 | Feasibility study | 2008 | |
|
Acron, Veliky Novgorod, Russia |
Urea unit revamp with capacity increase and energy saving |
Basic and detailed design | 2008 | |
|
Acron, Veliky Novgorod, Russia |
Urea unit №5 on the basis of relocated unit |
Basic design, feasibility study, detailed design, development and delivery of equipment, 3D model development and installation, field supervision | 2007 – 2011 | |
|
Voskresensk Mineral Fertilizers, Voskresensk, Russia |
Grass-root construction of urea unit, 600 (1200 TPD) |
Basic design | 2008 | |
|
Voskresensk Mineral Fertilizers, Voskresensk, Russia |
Construction of urea unit, 600 TPD |
Technical and economic estimation | 2007 | |
|
Grodno Azot, Grodno, Belarus |
Revamp of urea plant №4 with capacity increase |
Feasibility study, architectural design, detailed design, building project, field supervision | 2007 – 2012 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Construction of urea production plant on the basis of relocated unit with capacity increase and energy saving |
Basic design, feasibility study, detailed design | 2007– 2010 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Revamp of urea plant №3 with capacity increase |
Authority engineering and detailed design based on «Urea Casale» basic design, equipment delivery, field supervision | 2007 – 2010 | |
|
Severodonetsk Azot Association, Severodonetsk, Ukraine |
Development of basic design for urea unit revamp with capacity increase from 1200 up to 1500 TPD |
Basic and detailed design, equipment delivery, field supervision | 2007 – 2010 | |
|
NevAzot (EuroChem ), Nevinnomyssk, Russia |
Urea evaporation unit for melamine plant |
FEED- package, detailed design, equipment delivery, field supervision | 2008 – 2010 | |
|
TogliattiAzot, Togliatti, Russia |
Technical upgrading of urea unit with melamine unit integration |
Basic design, feasibility study | 2007 – 2008 | |
|
KuibyshevAzot, Togliatti, Russia |
Revamp of urea unit with capacity increase |
Process improvement. Feasibility study, basic and detailed design, equipment delivery, contract supervision, guarantee testing | 2007 – 2008 | |
| Salavatnefetorgsintez, Salavat, Russia | Basic design for urea prilling tower | Basic and detailed design, field supervision | 2007-2008 | |
| Severodonetsk Azot Association, Severodonetsk, Ukraine |
Development of basic design for urea unit revamp with capacity increase from 1000 up to 1200 TPD |
Basic design, detailed design, equipment delivery, field supervision, guarantee testing | 2006-2007 | |
|
AB Achema, Lithuania |
Urea unit based on relocatable equipment |
Detailed design, field supervision, development of operational manuals | 2006-2008 | |
|
PhosAgro, Cherepovets, Russia |
Revamping of distillation unit at urea production plant with capacity increase |
Detailed design, equipment delivery, contract supervision | 2007 | |
|
Azot, Cherkassy, Ukraine |
Revamping of urea plant М-6 |
Authority package and detailed design with basic project of «Urea Casale», field supervision | 2006-2010 | |
|
Salavatnefteorgsintez, Salavat, Russia |
Revamping of urea plant №50 |
Basic and detailed design, equipment delivery, field supervision, commissioning works, guarantee tests | 2006 – 2008 | |
| Fertalge Industries SPA, Algeria | Construction of a prilling tower (urea production plant) | Basic and detailed design, contract and field supervision | 2006-2008 | |
| Dorogobuzh, Verkhnedneprovsky, Smolensk region, Russia |
Construction of urea production plant on the basis of relocated unit, urea storage unit, prilling tower |
Basic and detailed design, feasibility study, development of equipment drawings | 2006 - 2007 | |
|
Azot, Kemerovo, Russia |
Revamp of urea synthesis unit |
Design and procurement of internals into reactor pos. R-101, field supervision, guarantee testing | 2006 | |
|
Grodno Azot, Grodno, Belarus |
Revamp of urea production unit, installation of recuperator |
Design, equipment delivery, field supervision, guarantee testing | 2006 | |
|
Acron, Veliky Novgorod, Russia |
Installation of the 5th urea synthesis reactor |
Detailed design, equipment delivery supervision | 2006 | |
|
NevAzot, Nevinnomyssk, Russia |
Revamping of urea production plant №2 |
Basic and detailed design, equipment delivery, contract and field supervision | 2006 | |
|
Diagnostics of HP urea equipment and pipelines. Repair of urea production equipment | ||||
| Sorovskneft, Tyumen, Russia | Inspection of heat exchanger tubes of shell and tube oil- heating heat exchanging units | Inspection using eddy current test-ing, issuing recommendations for equipment operating and repairing | 2016 | |
| EuroChem, NevAzot, Nevinnomyssk, Russia | Inspection of heat exchanger tubes (№2-А plant) | Inspection, technical documenta-tion development | 2016 | |
| Synthesis column top bottom replacement (pos.6/1, plant №2) | Inspection, technical documenta-tion development | 2016 | ||
| Grodno Azot, Grodno, Belarus 1 | Synthesis column lining re-pairing (pos. R-201, Urea-3) | Inspection, technical documentation development | 2016 | |
| Technical and corrosion in-spection of HP reactor pos. R-201, HP stripper pos. E-201(Urea-3) | Inspection using eddy current and ultrasonic testing, recommenda-tions issue for equipment operating and repairing | 2016 | ||
| Egyptian Fertilizers Company «EFC», El Ain Sukhna, Egypt | Repair works of Urea Reactor 322-R-00 (Urea Plant EFC-1 Suez Fertilizers Co.) | Inspection, repairing, technical documentation development, delivery of required steel products and repair tools. | 2016 | |
| UralChem, Azot, Berezniki, Russia | Lining replacement of urea synthesis reactor pos. R-901 | Repair services, technical documentation development | 2016 | |
| NAK Azot (EuroChem), Novomoskovsk,Russia | Inspection of heat exchanging tubes using eddy current method (urea plant № 3, second line) | Inspection, issuing recommendations for equipment operating and repairing | 2016 | |
| Corrosion and technical inspection of urea synthesis reactor pos. 6/1 (urea plant №2) | Inspection using eddy current and ultrasonic testing, recommendations issue for equipment operating and repairing | 2016 | ||
| Technological inspection of the prilling tower (complex fertilizers production plant, ammonium nitrate unit ) | Inspection, issuing recommendations and developing engineering solutions optimizing prilling tower technological mode. | 2016 | ||
| PhosAgro Cherepovets, Russia | Eddy current testing of HP vessels heat exchanging tubes | Inspection, issuing recommendations for equipment operating and repairing | 2016 | |
| Eddy current testing of pos. E-202 carbamate condenser heat- exchanging tubes. | Inspection, issuing recommendations for equipment operating and repairing | 2016 | ||
| Grodno Azot, Grodno, Belarus | Corrosion and technical inspection of synthesis reactor pos.R-201, high-pressure scrubber pos. Е-203, high-pressure stripper pos. Е-201, high-pressure condenser pos.Е-202 (urea unit 3 and urea unit 4) | Inspection, issuing recommendations for equipment operating and repairing | 2015 | |
| NevAzot (EuroChem), Nevinnomyssk, Russia | Technical inspection (urea plant № 2, urea units 1-3) | Collecting and analysis of technological and analytical data, preparing inspection report, development of engineering solutions on modernization aimed at reducing energy consumption and increasing capacity, feasibility study on installation of CO2 compressor . | 2015 | |
| Nitrogénművek Zrt., Pétfürdő Hungary | Corrosion and technical inspection of stripper pos. E-201 (urea production) | Inspection using eddy current method, issuing recommendations for equipment operating and repairing | 2015 | |
| Azot, Cherkassy, Ukraine | Development of technical documentation to replace three lining belts of cylindrical section of urea synthesis reactor. | Technical documentation development, field supervision during manufacturing of equipment parts, welding quality control | 2015 | |
| Minudobreniya, Rossosh, Russia | Inspection of heat exchanging tubes of nitrous gases coolers (nitric acid production unit AK-72, the second stage) | Inspection using eddy current method, issuing recommendations for equipment operating and repairing | 2015 | |
| Azot, Kemerovo, Russia | Complex technical inspection of urea production plant (Tecnimont technology) | Equipment condition assessment, development of engineering solutions optimizing technological processes, reducing energy consumption and enhancing reliability of unit operation. | 2015 | |
| TogliattiAzot, Togliatti, Russia | Corrosion and technical inspection of the main technological equipment, pipelines and valves for urea plant №1,2 | Inspection using nondestructive examination, eddy current and ultrasonic detection method using video endoscope, recommendations issue for equipment operating and repairing | 2015 | |
| PhosAgro Cherepovets, Russia | Inspection of heat exchanging tubes operating under pressure | Inspection using eddy current method, recommendations issue for equipment operating and repairing | 2015 | |
| DniproAZOT, Dneprodzerzhinsk, Ukraine | Technical inspection of heat exchanger equipment (urea plant №1, urea plant №2) | Inspection using eddy-current method, recommendations issue for equipment operating and repairing | 2014 | |
| Grodno Azot, Grodno, Belarus |
Corrosion inspection of HP urea synthesis reactor pos. R-201, HP stripper pos.
E-201, HP scrubber pos. E-203 (urea plant №3); HP stripper pos. E-201, HP condenser pos. E-202, additional heat exchanger section for preheater pos. E-302 (urea plant №4) | Inspection using eddy-current method, recommendations issue for equipment operating and repairing | 2014 | |
| Repair of two lining belts (urea synthesis reactor pos. R-201, urea plant №3) | Technical documentation development, metal equipment procurement, field supervision, quality control of the works performed. | 2014 | ||
| NevAzot, Nevinnomyssk, Russia | Complex inspection of urea unit (urea/melamine production plant № 2А) | Process optimization activities (urea and melamine production unit) | 2014 | |
| Azot, Cherkassy, Ukraine | Corrosion and technical inspection of gas pipelines, HP heat exchangers, tanks and vessels of plant M-6 (synthesis column pos. R-201, stripper pos. E-201, condenser pos. E-202, pipelines reg. No 481, 532, 534, 535) | Inspection using nondestructive examination, eddy current and ultrasonic detection method using video endoscope, recommendations issue for equipment operating and repairing | 2014 | |
| Inspection of heating chamber exchanging tubes (evaporation unit pos. 5/1 and 5/2, plant M-9) | Inspection using nondestructive examination, eddy current and detecting using video endoscope, recommendations issue for equipment operating and repairing | |||
| DniproAZOT Dneprodzerzhinsk, Ukraine | Corrosion and technical inspection of lining and internal devices (reactor, stripper, condenser, scrubber) for urea plant № 1 and urea plant № 2. | Inspection using nondestructive examination, recommendations issue for equipment operating and repairing | 2014 | |
| Kuibyshev Azot, Togliatti, Russia | Corrosion and technical inspection of main equipment for urea plant № 4 | Inspection using eddy current and ultrasonic detection methods using video endoscope, recommendations issue for equipment operating and repairing | 2014 | |
|
EuroChem, NAK Azot, Novomoskovsk, Russia |
Corrosion inspection of heat exchange equipment (urea plant №3, line 2) |
Inspection of heat exchanging tubes using eddy current methods, recommendations issue for equipment operating and repairing | 2014 | |
|
Severodonetsk Azot Association, Severodonetsk, Ukraine |
Corrosion and technical inspection of synthesis reactors (urea plant M-3) |
Inspection using eddy current and ultrasonic detection methods, recommendations issue for equipment operating and repairing | 2013 | |
| Azot, Cherkassy, Ukraine | Inspection and surveying of reformer and heat exchanger equipment for plant A-5 | Inspection using eddy current method and examination using video endoscope, recommendations issue for equipment operating and repairing | 2013 | |
|
Grodno Azot, Grodno, Belarus |
Corrosion inspection of urea synthesis reactor (urea plant 4). Inspection and surveying of urea synthesis reactor\HP condenser (urea plant №3) |
Inspection using nondestructive examination, recommendations issue for equipment operating and repairing, metal equipment delivery Inspection using eddy current method, recommendations issue for equipment operating and repairing, metal equipment delivery | 2013 | |
|
Azot, Kemerovo, Russia |
Synthesis reactor repair support services |
Technical documentation development, technical inspection, quality control of executed works, metal equipment delivery | 2013 | |
|
PhosAgro Cherepovets, Russia |
Inspection of heat exchanging tubes operating under pressure |
Inspection using eddy current method, recommendations issue for equipment operating and repairing | 2013 | |
|
NAK Azot, Novomoskovsk, Russia |
Corrosion and technical inspection of main technological equipment (urea plant № 3, first line) |
Inspection using nondestructive examination, recommendations issue for equipment operating and repairing | 2013 | |
|
Acron, Veliky Novgorod, Russia |
Inspection of heat exchanging tubes of condenser pos. Т-506 (urea unit № 5). Corrosion and technical inspection of urea synthesis reactor K-501 (urea unit № 5). |
Inspection using eddy current method, metallographic examination of damaged pipe. Inspection using nondestructive examination, recommendations issue for equipment operating and repairing | 2013 | |
|
NevAzot, Nevinnomyssk, Russia |
Corrosion inspection using eddy current testing of equipment (plant № 2А, 12А) |
Inspection, recommendation issue for equipment operating and repairing | 2013 | |
|
Achema, Lithuania |
Corrosion inspection of urea synthesis reactor (Ø1600mm) and HP mixer. |
Inspection using nondestructive examination, recommendations issue for equipment operating and repairing | 2013 | |
|
FNTC Group spol.s r.o, Czesh Republic |
Corrosion and technical inspection of urea plant, ammonium nitrate and nitric acid units for FerganaAzot |
Equipment inspection by nondestructive testing method, recommendation issues for equipment operating and repairing. | 2013 | |
|
Azot, Cherkassy, Ukraine |
Corrosion and technical inspection of equipment (urea plant M-2) |
Equipment inspection by nondestructive testing method, recommendation issues for equipment operating and repairing. | 2013 | |
|
Razi, Iran |
Corrosion inspection of urea plant equipment |
Equipment inspection by nondestructive testing method, recommendation issues for equipment operating. | 2012-2013 | |
|
Acron, Veliky Novgorod, Russia |
Corrosion and technical inspection of distillation column pos. 7/2 (urea plant №2) |
Corrosion and technical inspection, recommendation issue for equipment operating and repairing | 2012 | |
|
Salavat Neftekhim-remstroy, Salavat, Russia |
Repair of urea synthesis reactor pos. 6-1, 6-2 (Gas and Chemical plant «Gasprom nephtehim Salavat», plant №50) |
Corrosion and technical inspection, lower bottoms replacement, technical assistance and quality control of executed works | 2012 | |
|
Grodno Azot, Grodno, Belarus |
Heat- exchanger tubes inspection (HP equipment of urea plant №3) |
Inspection of heat- exchanger tubes by eddy-current method, visual inspection | 2012 | |
|
Azot, Kemerovo, Russia |
Emergency repair of the lining of synthesis reactor pos.R-901 (urea plant) |
Location of the defect, reactor body repairing, repair support services | 2012 | |
|
Azot, Cherkassy, Ukraine |
Corrosion and technical inspection of equipment (urea plant M-6) |
Corrosion and technical inspection using non destructive examination, recommendations issue for equipment operating and repairing | 2012 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Corrosion and technical inspection of equipment (urea plant №2) |
Corrosion and technical inspection using non destructive examination, recommendations issue for equipment operating and repairing | 2012 | |
|
Concern Stirol, Gorlovka, Ukraine |
Complex repair of synthesis repair pos. R-901 (urea plant, location1) |
Technical documentation development, metal structure delivery, repair works, assembly, welding, quality control of executed works | 2012-2013 | |
|
Concern Stirol, Gorlovka, Ukraine |
Emergency repairing of synthesis reactor pos. R-901 (urea plant, location 1) |
Location of the defect, reactor body repairing, repair support services, quality control of executed works | 2012-2013 | |
|
NAK Azot, Novomoskovsk, Russia |
Corrosion and technical inspection of critical equipment (urea plant № 3, second line) |
Inspection by eddy-current method of heat exchanger tube bundles | 2012 | |
|
Acron, Veliky Novgorod, Russia |
Lining replacement of synthesis reactor pos. 6/4 (urea plant) |
Technical documentation development, metal structures development, technical guidance of repair works, quality control of executed works. | 2012-2013 | |
|
Azot, UralChem , Berezniki, Russia |
Repair of cylindrical section of the lining of synthesis reactor pos. R-901 (urea plant) |
Corrosion and technical inspection of lining, technical documentation development, metal structures delivery, technical guidance of repair works, quality control of executed works | 2012 | |
|
Gazprom Neftekhim Salavat Salavat, Russia |
Lining replacement of the bottom parts of urea synthesis and distillation column (urea plant №50) |
Technical documentation development | 2012 | |
|
Agro-Cherepovets, Cherepovets, Russia |
Corrosion and technical inspection of critical equipment (urea plant) |
Corrosion and technical inspection of lining using non destructive examination, recommendation issue for equipment operating and repairing | 2012 | |
|
Azot, Kemerovo, Russia |
Emergency repairing of the heat exchanger cover pos. E-902 (urea plant) |
Location of the defect, repair support services | 2012 | |
|
Togliattiazot, Togliatti, Russia |
Repair of the lining of HP stripper (urea plant) |
Location of the defect, repair support services | 2012 | |
|
Gazprom Neftekhim Salavat, Salavat, Russia |
Emergency repairing of synthesis reactor 6/1 (urea plant №50) |
Location of the defect, repair support services | 2011 | |
|
NAK Azot, Novomoskovsk, Russia |
Corrosion and technical inspection of critical equipment (urea plant № 3,first line) |
Inspection surveying | 2011 | |
|
Odessa Port Plant, Yuzhny, Ukraine |
Corrosion and technical inspection of high pressure equipment (urea plant № 2). |
Inspection surveying | 2011 | |
|
Acron, Veliky Novgorod, Russia |
Corrosion and technical inspection of urea synthesis reactor of urea plant №5 |
Inspection surveying | 2011 | |
|
Azot, Berezniki, Russia |
Repair of the lining of urea unit synthesis reactor |
Location of the defect, repair support services | 2011 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Repair of two lining belts in urea reactor (urea plant 2А) |
Technical documentation development; metal structures delivery; repair works; quality control of executed works | 2011 | |
|
PhosAgro, Cherepovets, Russia |
Cleaning of heat exchanging equipment of evaporation unit (first stage) |
Inside scale removal from evaporating unit (first stage) tubes by thermo-pneumo- abrasive method | 2011 | |
|
Acron, Veliky Novgorod, Russia |
Set of internal devices installation (urea plant, reactor №5) |
Technical documentation development, metal structures development, technical guidance of repair works, quality control of executed works. | 2011 | |
|
Acron, Veliky Novgorod, Russia |
Technical guidance for relining of synthesis reactor 6/2 of urea work unit |
Technical documentation development; delivery of metal structures, technical guidance of repair work, quality control of work performed | 2011 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Corrosion and technical inspection of equipment (plants №2, №2А) |
Inspection | 2011 | |
|
DniproAZOT Dneprodzerzhinsk, Ukraine |
Corrosion and technical inspection of equipment of Urea plant-1 and Urea plant -2 |
Corrosion and technical inspection of lining using non destructive examination , repair recommendations issue, repairing work assistance | 2011 | |
|
Concern Stirol, Gorlovka, Ukraine |
Corrosion and technical inspection of sections №1 and №2 of the United Urea Plant |
Inspection | 2011 | |
|
Odessa Port Plant, Yuzhny, Ukraine |
Definition of corrosion and technical state of equipment (urea units 1and 2) |
Inspection | 2010 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Technical guidance for partial relining of synthesis reactor 6/3 |
Technical documentation development: technical guidance of repair works | 2010 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Corrosion and technical inspection of equipment (urea plant №2) |
Inspection | 2010 | |
|
Acron, Veliky Novgorod, Russia |
Corrosion inspection of urea synthesis reactor 6/2 |
Inspection | 2010 | |
|
Acron, Veliky Novgorod, Russia |
Industrial safety expertise |
Diagnotics of urea synthesis reactor 6/1 and 6/4 | 2010 | |
|
Acron, Veliky Novgorod, Russia |
Cleaning of heat exchanging equipment of MP distillation |
Inside scale removal from heat exchanging tubes by pneumocurrent method | 2010 | |
|
Azot, Cherkassy, Ukraine |
Corrosion inspection of equipment (urea plant M-2 and M-6) |
Inspection | 2010 | |
|
Azot, Cherkassy, Ukraine |
Relining of upper part of urea synthesis reactor (plant M-2) |
Development of technical documentation; delivery of metal structures; assembly, welding; control of executed works | 2010 | |
|
PhosAgro, Cherepovets, Russia |
Corrosion and technical inspection of urea plant equipment |
Inspection | 2010 | |
|
DniproAzot, Dneprodzerzhinsk, Ukraine |
Corrosion and technical inspection of equipment (urea 1 and urea 2 plant). |
Inspection | 2010 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Technical guidance of partial relining of synthesis reactor 6/2 |
Technical documentation development; metal structures delivery; technical guidance of repair works; quality control of executed works | 2010 | |
|
Azot, Kemerovo, Russia |
Corrosion inspection of urea synthesis reactor |
Inspection | 2010 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Corrosion and technical status inspection (urea units №2 and №2a) |
Full inspection program | 2009 | |
|
PhosAgro, Cherepovets, Russia |
Technological monitoring of urea unit performance in order to reduce ammonia consumption |
Inspection, preparation of proposals | 2009 | |
|
Severodonetsk Azot Association, Severodonetsk, Ukraine |
Process monitoring of urea unit operation |
Equipment inspection and recommendation issuing for capacity increase and energy saving | 2008 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Industrial safety expertise of technical devices (urea plant №2) |
Corrosion and technical inspection | 2008 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Repair of the lining of synthesis reactor, separator and stripper (urea plant №3) |
Technical assistance | 2008 | |
|
Azot, Kemerovo, Russia |
Repair of urea synthesis reactor |
Development of technical documentation and technical guidance for urea synthesis reactors repair | 2008 | |
|
HIP-Azotara D.O.O., Panchevo, Serbia |
Process monitoring with feasibility study for urea unit revamp |
Inspection, development of activities to increase capacity, capital costs estimation | 2008 | |
|
DniproAzot, Dneprodzerzhinsk, Ukraine |
Industrial safety expertise of technical means |
Corrosion and technical inspection of lining and internal devices of Customer’s equipment using non destructive examination | 2008 | |
|
PhosAgro, Cherepovets, Russia |
Industrial safety expertise of pressurized vessels (urea plant) |
Equipment diagnostic and expert conclusion for service life extension of equipment | 2007 | |
|
NevAzot (EuroChem), Nevinnomyssk, Russia |
Repair of two lining belts in urea reactor |
Development of technical documentation, supervision of tools’ manufacturing, technical assistance and field supervision | 2007 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Inspection of stripper tubes by eddy-current method |
Full inspection program | 2007 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Corrosion inspection of stripper |
Vessel inspection, recommendation issue for safe operation | 2007 | |
|
FerghanaAzot, Uzbekistan |
Corrosion inspection of critical vessels and pipelines (urea plant) |
Inspection of critical equipment and piping, recommendations issue with service-life definition | 2007 | |
|
DniproAzot, Dneprodzerzhinsk, Ukraine |
Corrosion and technical inspection of HP reactor, stripper, condenser (plant №2) |
Equipment inspection and repair procedure development. Repair, thickness gauging of heat exchanging tubes | 2007 | |
|
Mineral fertilizers, Perm, Russia |
Monitoring of urea production equipment |
Equipment inspection and recommendation issue for capacity increase | 2006 | |
| Engineering and Design | ||||
|
Chemoproject, Czech Republic |
Prilling tower modernization aimed to capacity increase from 900 to 1425 TPD, keeping the tower´s height and ensuring the same quality level. |
Development of technical solutions | 2012 | |
| Urea and other products storage units | ||||
|
Metafrax, Gubaha, Russia |
Revamp of urea storage unit unloading section |
Basic and detailed design | 2013 | |
|
Kuibyshev Azot, Togliatti, Russia |
Revamping of urea storage unit |
Basic and detailed design, field supervision, contract supervision, commissioning works | 2007 | |
| Industrial safety expertise | ||||
|
Azot, Kemerovo, Russia |
Industrial safety expertise aimed at development of activities for urea synthesis reactor safe operation |
Expertise | 2011 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Industrial safety expertise of emergency localization plan at urea unit |
Expertise of documents related to hazardous industrial facilities operation | 2009 | |
|
Azot, Berezniki, Perm region, Russia |
Industrial safety expertise for emergency localization plans in urea plant |
Expertise of documents related to hazardous industrial facilities operation | 2008 | |
| Other works | ||||
| Research Institute for Mineral Fertilizers (NIUIF), Moscow, Russia | Selecting best available techniques on estimation of threshold emissions/negative environmental impacts and proposals for application of automatic emission control systems at urea production plant | Research and Design works | 2016 | |
| Research Institute for Mineral Fertilizers (NIUIF), Moscow, Russia | Development of a reference guide in most appropriate technologies used to produce ammonia, mineral fertilizers and mineral acids (sections developed by NIIK: Ammonia, NA, AN, CAN, Urea, UAN). Scientific and technical support to get the approval of expertise. | 2015 | ||
| QAFCO (Qatar Fertilizer Company), Qatar | Multipurpose High Speed Drum Granulation (HSDG) Pilot Plant for production of Granulated Urea with additives, capacity 100 kg per hour | Technology licensing, engineering, equipment procurement, installation supervision, commissioning & guarantee testing | 2014-2016 | |
| PVFCCо, Phu My I, Ba Ria Vung Tau, Vietnam | HSDG unit for production of compound fertilizers (capacity 100 kg/h) | Technology licensing, engineering, equipment procurement, installation supervision, testing & commissioning | 2014-2015 | |
|
NAK Azot (EuroChem), Novomoskovsk, Russia |
Development of engineering solutions aimed at increasing efficiency of dust treatment unit of the prilling tower (urea plant 2), reduction of ammonia emission after prilling tower and capacity increasing to 1500 TPD. |
Technological inspection, analysis of data received, engineering solutions development, report on the work performed | 2013 | |
|
Rustavi Azot, Gorgia |
Relocation project of the used urea granulation plant in Yeosu city («Namhae Chemical Co», South Korea) |
Technical evaluation, collection of design, technical and operational documentation, supervision on dismantlement, technical assistance and checking when tagging \setting equipment parts into containers. | 2013 | |
|
Football fields, Khimki, Russia |
Production and procurement of sulfur coated urea experimental batch |
Production and procurement | 2013 | |
|
Emirates biofertilizer factory, Arab Emirates |
Production and procurement of sulfur coated urea experimental batch to India |
Production and procurement | 2013 | |
Project implementation:
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