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Energy efficient technologies to Indian urea manufacturers

Guarantee performance certificate was signed on modernization works performed by NIIK for urea synthesis reactor at Rashtriya Chemicals and Fertilizers urea plant.

The contract on procurement & installation of a Set of Internal Devices comprising Vortex Mixer and Conversion Booster for urea synthesis reactor at RCF Urea plant was signed in 2015.  Due to limitation of available energy resources the energy saving measures are in a high priority in India. NIIK has committed to guarantee 75 kg steam saving per ton of urea and accepted great responsibility in the event of non-reaching of the guaranteed amount.

 Despite of limited time for manufacture and supply of the devices, strict marking and labeling requirements, special requirements  towards material acceptance procedure which was performed by  independent third-party inspection authority and resulted in additional requirements on legal documents processing, NIIK completed the task and performed its obligation under the contract. The works were performed in full and within the agreed timeline.  

Local Indian company Shiv Engeneering has been engaged for assembly operations enabling assembly to be completed within nine days.

          Based on the results of the Guarantee Performance test the value of steam saving achieved 78,4  kg/t level. Thus the result not only confirmed the expected efficiency of NIIK’s engineering solutions but also exceeded the expectation of Indian specialists. 

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